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Brushing this mixture of alumina hydrate and water on your kiln shelves can cut down on hassle and studio expenses.

March 7, 2008

Tip of the Week: Kiln Wash Simplified

by Sylvia Nagy | Read Comments (8)

This week's Tip of the Week comes to us from ceramic artist Sylvia Nagy of Brooklyn, New York. If you are tired of scraping and cleaning kiln shelves between firings, you'll love this simple tip.

Kiln wash is usually a mixture of alumina hydrate and kaolin. If kiln shelves with this typical mixture of kiln wash are not scraped and cleaned in between firings and the kiln shelves are flipped between firings to prevent warping, pieces of kiln wash can flake off, drop onto glazed ware and ruin the surface. I have found thatkilnwashsimplified_support.jpg using alumina hydrate mixed only with water eliminates the problem of flaking kiln wash and works just as well. I just brush the mixture on my kiln shelves and, after firing, it becomes powder again. Cleaning the shelves is as easy as brushing the powder from the shelf. You can even save the powder, remix it with water and use it again next firing. An added bonus is that the powder enables the ceramic pieces to move a bit during the firing, which cuts down on warping that my occur during shrinkage.

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Read more about these related topics:
Firing Techniques Clay Tools Ceramic Art Techniques Studio Equipment 

 


8 Comments

Add Your Own Comment

Darryl | July 9, 2008 5:08 pm

Kaolin addition reduces the cost.


Gerald | June 19, 2008 3:17 pm

Good Information


jennifer | March 13, 2008 9:00 am

Another note from Sylvia: It is not necessary to brush off the Alumina Hydrate each time, sometimes I just brush over the shelf with a new thin layer that keeps the scratched surface sealed again. I am always careful not to make any dust in my studio. I scoop it immediately and mix with water as soon as possible.


jennifer | March 13, 2008 8:58 am

Jennifer, here is a response from Sylvia: I have not had any problems with marring of surfaces. When Alumina Hydrate is mixed with water and painted on the kiln shelf, it creates a hard layer until it is broken up by scraping and becomes powder again. Similar to how a glaze stays put and doesn’t become powder when the water evaporates, the alumina hydrate will stay put. If you place your pots on the shelf carefully and do not slide them and break up the hard surface, you should be fine.-JH


Jennifer | March 11, 2008 12:12 pm

Is there any risk to the pots being marred? They tell us to vacuum the kiln to remove dust that can contaminate the glazes. Will the loose alumina hydrate blow around the kiln (even an electric kiln has air currents) during firing, landing on the glazes? Has anyone had an experience of this happening?


Bev | March 11, 2008 11:50 am

I have never used kiln wash on my shelves in my electric kilns.I put alumina hydrate in a shaker jar and sprinkle some on the shelves in the kiln then load the pots.After the firing unload your pots and remove each shelf. Brush the alumina off each shelf onto paper and reuse it. Bev


jennifer | March 11, 2008 11:30 am

A friendly reminder from the editor: It's not good to breath dust and fumes! Appropriate safety precautions should always be taken when working with any raw material in ceramics. Be sure that you wear a NIOSH (National Institutes for Safety and Health) approved respirator when working with dry alumina hydrate and that your kiln and kiln room are well ventilated. -JH


Harold | March 10, 2008 9:07 am

I love it. Great Ideas.