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Wood-fired, hand-built jar by Karen Terpstra. She states, “I try not to predetermine too much of the form when I start but rather let the handbuilding process determine the ultimate result.”

December 17, 2007

Making Large Jars

by Karen Terpstra | Read Comments (1)

Making large jars with flat coils has been done for centuries in many parts of Asia and Southeast Asia. I started learning with small jars and teapots, but now I make large jars that defy gravity and would normally collapse if wheel thrown. This method lends itself to a variety of sculptural forms, and it saves time by using 2-inch flat coils instead of small round coils.

Get started
Roll the clay through the slabroller about 1/8 to 1/4 inch larger than your desired wall thickness. The walls will be thinner by the time you smooth and paddle the shape. Cut the clay into flat coils about 2 inches wide for a large jar. Build up three to six rows of “coils” on several ware boards at one time. By the time you’re finished with the last one, you can start again on the first one. For further information on Karen Terpstra's approach to creating large forms, as well as many other artists’ forming techniques, check out Throwing and Handbuilding.

Build lower section of jar
Slightly dampen the ware board or bat for the first flat coil. Attach the flat coil firmly in place then secure another flat coil. Since you will be building the lower section of the jar upside down, place the flat coil to the inside of the previous flat coil. This makes the diameter become smaller with each row (see figure 1, below). Also, put plastic on the inside of the jar to hold in the moisture. Smooth the seams inside and out while building.

Add strength to walls
Let the first few rows strengthen to leatherhard so that they will hold the weight of additional coils. Once the lower portion is leatherhard, keep it wrapped in plastic, so that it doesn’t dry out as you continue to work. Once the lower portion of the jar is completed and leatherhard, you need to strengthen the walls. I use a paddle and a rounded piece of wood I call an “anvil,” which I hold on the inside of the pot (figure 2). This technique also helps to obtain the desired shape. Cut out a circle from a slab for the bottom of the jar. slipscore and attach the bottom and paddle it to reinforce the seam.

Add rim and finish up
Cover the piece and let it strengthen overnight. The next morning, turn the jar over, and score and slip the edge, and add a small round coil to the edge. The fresh coil provides an anchor to work off of while adding more flat coils. Now that the jar is right side up, you can add the shoulder (figure 3). Cut out a rim from a slab and attach to the top of the jar. Sometimes I smooth the jar a bit more, or alter the rim by rotating it slowly on the wheel and using a wet sponge or rib (figure 4).

121707makinglargejars_01.jpg   121707makinglargejars_02.jpg  

121707makinglargejars_03.jpg   121707makinglargejars_04.jpg                                                                

For Further Information
See a term you weren’t quite sure of? Then visit the Ceramic Arts Daily Glossary. To see more of Karen’s work, visit www.uwlax.edu/faculty/terpstra.

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Read more about these related topics:
Handbuilding Functional Ceramics Functional Pottery Ceramic Art Techniques 

 


1 Comments

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Denise | April 15, 2008 1:22 pm

Hello, This feature was very informative and helpful. I am looking for information on how to better keep and form my handbuilt round jar shapes more uniform. Many times my pieces are a bit off center and maybe this is the charm of handbuilding. If anyone has information or comments, please email me. I just recently found your site and I am very excited at the vast range of information. Thank you, Denise M. Carlin