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“Flight Dreams,” 15½  in. (39 cm) in height, slab-built white stoneware, with underglaze washes, nichrome wire and epoxy, fired to Cone 4.

November 28, 2007

Sturdy Support Systems

by Sandra Luehrsen | Read Comments (4)

Jane Kelsey-Mapel’s sculpture needs support during the forming, drying and firing processes. Exterior supports include metal pipes, clay posts and ceramic fiber blanket. Interior supports include pipes, newspaper and polyester fiberfill.

SUPPORT DURING FORMING
A rust-resistant pipe screwed into a floor flange and secured to a wooden wareboard provides support to a sculpture during the forming process. For an interior armature, Kelsey-Mapel wraps the sides and top of the pipe loosely with crushed newspaper at least 1 inch in thickness (to allow for shrinkage and prevent the pipe from marring the surface). For exterior support, she loosely wraps the pipe with crushed newspaper, soft cloth or polyester fiberfill.

MAINTAINING VOLUME
Newspaper and fiberfill provide support and help maintain volume while forming. Both materials compress as the clay shrinks uniformly around them. Newspaper works best with terra cotta or stoneware, and fiberfill works better with porcelain or fine white stoneware. Kelsey-Mapel drapes wet slabs of clay around the filling, leaving or cutting a hole somewhere in the form so the filling can be removed after the clay is leather hard.

EXTERIOR SUPPORT
A clay post, made with the same clay body as the sculpture, also can provide exterior support. She squeezes or rolls an elongated pillar in the height and diameter required to prop up the form and uses a piece of thin plastic between the post and sculpture to prevent sticking. Then she perforates the clay post with pinholes about 1 inch apart to ensure that the post will dry thoroughly and shrink the same percentage as the sculpture.

In the case of a cantilevered limb that doesn’t have much weight, a 1-1/2-inch-thick blanket of ceramic fiber can provide adequate support during the bisque and glaze firings. Kelsey-Mapel cuts and stacks pieces under the appendage needing support. As the clay shrinks during the firing, the soft blanket compresses yet gives firm support. Ceramic fiber can be especially useful during the glaze firing because it doesn’t stick to or mar underglazed or slipped surfaces. Caution: Always wear gloves, a long-sleeved shirt, eyewear and a respirator when working with ceramic fiber.

FOR MORE INFORMATION
To see more of Jane’s work, visit Victoria Boyce Galleries.

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Read more about these related topics:
Glazing Techniques & Glaze Recipes Handbuilding Ceramic Sculpture Ceramic Artists 

 


4 Comments

Add Your Own Comment

Judy | August 25, 2008 5:06 pm

If using the foam as suggested, be sure to wear gloves. It's difficult to get of your hands or anything else it touches and can be very irritating. Acetone will take it off your skin.


Beverly | July 2, 2008 10:26 pm

Madeline - you could wrap your piece in plastic or paper and use plastic foam in a spray can (the kind that expands to fit around pipes). spray a bit in the bottom of the box, put in the object, and fill the box with the expanding foam. any excess can be scraped away before it dries.


Beverly | July 2, 2008 10:25 pm

Madeline - you could wrap your piece in plastic or paper and use plastic foam in a spray can (the kind that expands to fit around pipes). spray a bit in the bottom of the box, put in the object, and fill the box with the expanding foam. any excess can be scraped away before it dries.


Madeleine | June 2, 2008 10:09 pm

Useful suggestions! You might also find toothpicks handy on occasion. Now I need ideas for protecting pieces for shipping (or even transporting for shows!).